Delcam will show
how the 2012 versions of its PowerSHAPE CAD software and its PowerMILL CAM
system can speed the design and manufacture of all types of mold on booth 411 at
the Amerimold exhibition to be held in Novi, Michigan, on 13th and 14th June.
The programs allow toolmakers to increase their productivity at all stages of
any project, so reducing costs and shortening lead times, as well as ensuring
the highest quality in the finished mold and all components produced from it.
The faster mold design has been made possible by the incorporation within PowerSHAPE of a range of direct modeling options to complement the existing strengths in solid and surface modeling. The new options are focused on design for manufacture,First American Plastic molding is a custom injection molding facility that manufactures a variety of thermoplastic products. in particular on preparing product designs for the development of molds.
The direct modeling functionality that has been added will enable tooling designers to tackle all the common problems that they find in product designs, such as insufficient draft or inappropriate fillet sizes. Direct modeling is faster to use than surface modeling for these types of modification so it can shorten the overall time needed to produce tooling and so reduce delivery times. In addition, the new options have been made as accessible as possible by enhancing existing commands rather than grouping them in a separate area of the software.
Together with the extensive data translation and data repair options already available in PowerSHAPE, the addition of direct modeling gives a unique range of capabilities to tooling designers,Omega Plastics are leading plastic injection moulding and injection mould tooling specialists. whether they are working with injection molds, RIM tools or lay-up equipment for composites.
The most important of the new strategies is step cutting within area clearance, which will be especially valuable for manufacturers of larger molds. Modern roughing tools are capable of removing material more quickly by using larger stepdowns. The disadvantage of this approach is that large terraces can be left on the part. These steps can be removed by rest machining with a smaller tool.
An alternative approach is to step back up the terrace with the existing large tool, adding extra cuts at intermediate levels. This results in more material being removed,Secured handsfree building and door access solutions with Hands free access by Nedap AVI. using the same tool within the same toolpath. The rate of material removal can be optimized by increasing the feed rate automatically as the depth of cut gets smaller. This reduces the overall machining time.
Another enhancement produces a more efficient result when using automatic verification on a toolpath to prevent a collision by the shank or the toolholder. In the previous versions of PowerMILL, the tool would be retracted to a safe height whenever a collision was possible and then returned to the part once it was safe to continue machining. Now, PowerMILL generates a continuous toolpath that removes as much material as possible, while still avoiding any collisions. The elimination of the retract moves shortens machining times and gives an improved surface finish,Painless Processing provides high risk merchant account solutions. while the continuous cutting reduces the change of load on the tool so increasing its life.
Work has also continued to improve the macro language within PowerMILL that can be used to automate any routine or repetitive calculations, for example when producing a series of molds for different products of similar size and complexity.Visit TE online for all of your Application Tooling Solutions including tools. A new macro debugger has been added that makes it easier and quicker to identify any errors in a macro. Furthermore, the creation and editing of larger, more complex macros has been made easier with a new option to set breakpoints within the macro and the ability to view the contents of the variables in a separate watch window.
The faster mold design has been made possible by the incorporation within PowerSHAPE of a range of direct modeling options to complement the existing strengths in solid and surface modeling. The new options are focused on design for manufacture,First American Plastic molding is a custom injection molding facility that manufactures a variety of thermoplastic products. in particular on preparing product designs for the development of molds.
The direct modeling functionality that has been added will enable tooling designers to tackle all the common problems that they find in product designs, such as insufficient draft or inappropriate fillet sizes. Direct modeling is faster to use than surface modeling for these types of modification so it can shorten the overall time needed to produce tooling and so reduce delivery times. In addition, the new options have been made as accessible as possible by enhancing existing commands rather than grouping them in a separate area of the software.
Together with the extensive data translation and data repair options already available in PowerSHAPE, the addition of direct modeling gives a unique range of capabilities to tooling designers,Omega Plastics are leading plastic injection moulding and injection mould tooling specialists. whether they are working with injection molds, RIM tools or lay-up equipment for composites.
The most important of the new strategies is step cutting within area clearance, which will be especially valuable for manufacturers of larger molds. Modern roughing tools are capable of removing material more quickly by using larger stepdowns. The disadvantage of this approach is that large terraces can be left on the part. These steps can be removed by rest machining with a smaller tool.
An alternative approach is to step back up the terrace with the existing large tool, adding extra cuts at intermediate levels. This results in more material being removed,Secured handsfree building and door access solutions with Hands free access by Nedap AVI. using the same tool within the same toolpath. The rate of material removal can be optimized by increasing the feed rate automatically as the depth of cut gets smaller. This reduces the overall machining time.
Another enhancement produces a more efficient result when using automatic verification on a toolpath to prevent a collision by the shank or the toolholder. In the previous versions of PowerMILL, the tool would be retracted to a safe height whenever a collision was possible and then returned to the part once it was safe to continue machining. Now, PowerMILL generates a continuous toolpath that removes as much material as possible, while still avoiding any collisions. The elimination of the retract moves shortens machining times and gives an improved surface finish,Painless Processing provides high risk merchant account solutions. while the continuous cutting reduces the change of load on the tool so increasing its life.
Work has also continued to improve the macro language within PowerMILL that can be used to automate any routine or repetitive calculations, for example when producing a series of molds for different products of similar size and complexity.Visit TE online for all of your Application Tooling Solutions including tools. A new macro debugger has been added that makes it easier and quicker to identify any errors in a macro. Furthermore, the creation and editing of larger, more complex macros has been made easier with a new option to set breakpoints within the macro and the ability to view the contents of the variables in a separate watch window.